Times Square — USA Network
PhysicalUSA Network2021

Times Square

WITH: Tenure · USA Network / NBCUniversal

Fabrication development for a 23-storefront miniature city

“Test the possibilities, solve the unfamiliar parts, establish a method, and help the team carry it through.”

Brief
Main Street USA, real enough for Times Square, at miniature scale
Constraint
One overnight load-in window before a live debut
The move
Act as Tenure's R&D department: print, cast, laser, source, illuminate
Result
23 furnished storefronts open to the public by 8 a.m.
23storefronts
2parks built
7hrovernight install
8AMpublic debut

The ask

USA Network wanted Main Street USA physically recreated in Times Square for the launch of America's Big Deal, a live show that introduced viewers to entrepreneurs and let them support featured products in real time. The activation had to feel like a complete American town at miniature scale, survive a public plaza, and go up in a single overnight window.

R&D under pressure

Tenure hired me to translate its visual concept into a practical fabrication system. Starting from the inspiration deck, I worked through how each idea could be sourced, manufactured, illuminated, finished, and handed off to the warehouse team for assembly. The role functioned like a high-pressure R&D department: test the possibilities, solve the unfamiliar parts, establish a workable method.

The R&D room: primed street furniture and gazebo sections
The R&D room: primed street furniture and gazebo sections

Print + everything else

The build went far beyond conventional 3D printing. I produced the printed components, completed the CAD work, and developed the laser-cutting and engraving files; Tenure bought a laser specifically for this build, and it ran off-site on my production files. Brickwork was cast at custom scale in molds pulled from printed masters. Lamp posts were designed around battery LED modules so they actually lit the street. Hydrants, mailboxes, newsstands, a gazebo: printed, cut, engraved, adapted, or sourced, whichever produced the strongest result inside the deadline.

Silicone brick mold from printed masters → hand-laid brickwork
Silicone brick mold from printed masters → hand-laid brickwork
Silicone brick mold from printed masters → hand-laid brickwork
Printed hydrant · lamp posts, actually lit
Printed hydrant · lamp posts, actually lit
Printed hydrant · lamp posts, actually lit

The storefronts

Each of the 23 unique storefronts had a furnished interior with a QR code pedestrians could scan to learn about the show's contestants. I pulled existing scale models where they fit and fabricated what couldn't be found. Tenure's warehouse team handled the large-scale construction, graphics, and finishing while I refined parts and solved production problems as they emerged.

Sourced scale furniture — and the site inspector
Sourced scale furniture — and the site inspector
Sourced scale furniture — and the site inspector
Furnished interiors behind every window
Furnished interiors behind every window
Furnished interiors behind every window

Load-in

The city was fabricated across several locations, consolidated at Tenure's New Jersey warehouse, and installed in Times Square between midnight and 7 a.m., ready for the 8 a.m. debut.

Times Square, 8 a.m.
Times Square, 8 a.m.

Role

Fabrication development · Technical production · CAD · 3D printing · Laser-cutting and engraving · Process design · Material sourcing · Scale-model sourcing · Mold-making development · Lighting integration · Production troubleshooting · Installation support

· scroll guidetap a number to copy
  1. 01 The ask
  2. 02 R&D under pressure
  3. 03 Print + everything else
  4. 04 The storefronts
  5. 05 Load-in
  1. image · cut
  2. dashboard · flick
  3. image · layers
  4. image · fade
  5. image · fade
  6. image · converge
  7. image · layers
  8. table · flick